Milwaukee 2420-20 vs 2520-20 Hackzall: Differences, Price & Specs

Worker using Milwaukee HACKZALL to cut through white PVC pipe overhead

Eugene Kavner |

Key Takeaways

  • The Milwaukee® 2420-20 and 2520-20 are compact M12™ HACKZALL® reciprocating saws, designed for controlled one-handed cutting in tight spaces.
  • The 2420-20 delivers up to 3,000 SPM, features a 1/2-inch stroke length, and weighs 2.6 lbs, while the 2520-20 also delivers up to 3,000 SPM, measures 11 inches, and weighs 3.2 lbs without a battery.
  • The main difference is motor technology: the 2420-20 uses a standard motor, while the 2520-20 features a POWERSTATE™ brushless motor with REDLINK PLUS™ Intelligence.
  • The Milwaukee® 2420-20 at GenuineTools costs $62.99 compared with its $119.00 MSRP, while the 2520-20 typically costs around $159.00.
  • For DIYers, professionals, and bulk buyers looking for quality, Milwaukee® Hackzalls GenuineTools offers new, factory-sealed Milwaukee® tools and accessories with fast shipping and up to 60% off MSRP.

Choosing Between the Milwaukee 2420-20 & 2520-20 HACKZALL

Choosing between the Milwaukee 2420-20 and 2520-20 comes down to how often you cut and what you cut through, not top speed, since both reach up to 3,000 strokes per minute. The 2420-20 fits occasional, lighter jobs, while the 2520-20 is built for frequent or demanding use.

Most buyers overpay by defaulting to the pricier model. The 2520-20's POWERSTATE brushless motor earns its higher cost only when you cut often or work through tougher material, where cooler running and steadier power pay off. For light drywall, wood, or PVC work, the standard 2420-20 does the same job for far less.

GenuineTools offers new, factory-sealed Milwaukee® Hackzalls and accessories priced well below the manufacturer's suggested retail price (MSRP), so you can match each saw to your workload without paying for features you won't use.

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Milwaukee 2420-20 Specs & Pricing

Milwaukee M12 HACKZALL fitted with a metal-cutting reciprocating blade

The Milwaukee® 2420-20 M12™ HACKZALL® delivers compact cutting performance for everyday tasks in tight spaces.

Strokes Per Minute & Stroke Length

The 2420-20 delivers up to 3,000 strokes per minute (SPM) with a 1/2-inch stroke length. The variable speed trigger provides better control during cutting, while the QUIK-LOK™ blade clamp allows quick and easy blade changes. It accepts both HACKZALL™ and SAWZALL® style blades for added versatility.

Weight & Dimensions

Built for portability, the 2420-20 measures 11 inches in length and weighs 2.6 lbs. Its compact size helps users make controlled cuts in confined areas while reducing fatigue during extended use.

Battery Compatibility

The 2420-20 runs on the Milwaukee M12™ battery system, allowing it to work with any M12 battery pack. It also features a battery fuel gauge to display remaining runtime, helping users manage work time more efficiently.

Price

The Milwaukee® 2420-20 costs $62.99 at GenuineTools, compared with its listed MSRP of $119.00, making it a great value option for users who need a compact M12™ HACKZALL® for everyday cutting tasks. 

Milwaukee 2520-20 Specs & Pricing

FUEL Motor Technology Explained

The Milwaukee® 2520-20 M12 FUEL™ HACKZALL® is the upgraded version of the M12 Hackzall platform. The M12 FUEL™ system combines Milwaukee’s POWERSTATE™ brushless motor, REDLINK PLUS™ Intelligence, and REDLITHIUM™ battery technology to deliver consistent power and improved durability. The brushless motor runs cooler without wearable components, while REDLINK PLUS™ helps optimize performance and protect the tool from overload, overheating, and over-discharge. 

Cutting Performance & Control

The 2520-20 delivers the same 3,000 SPM as the 2420-20 while maintaining the compact size that defines the HACKZALL® line. Its one-handed design improves control in confined areas, and the dual gear counterbalance mechanism helps reduce vibration for smoother operation and less user fatigue during extended cutting tasks.

Weight & Dimensions

The 2520-20 measures 11 inches in length and weighs 3.2 lbs without a battery. While slightly heavier than the standard M12 Hackzall, its lightweight construction and compact design make it practical for overhead work and tight-space cutting.

Battery Compatibility

The 2520-20 runs on the Milwaukee M12™ battery system and is compatible with all M12 battery packs. Pairing it with a high-capacity M12™ REDLITHIUM™ battery can provide longer runtime for demanding applications.

Price

The Milwaukee® 2520-20 M12 FUEL™ HACKZALL® typically costs around $159.00, reflecting its upgraded POWERSTATE™ brushless motor, REDLINK PLUS™ Intelligence, and enhanced performance features.

2420-20 vs 2520-20: Head-to-Head Differences

Milwaukee M12 FUEL HACKZALL one-handed reciprocating saw in red and black

The Milwaukee® 2520-20 M12 FUEL™ HACKZALL® adds brushless motor technology for users who need enhanced performance and durability.

Motor Type: Standard vs Brushless

The 2420-20 is designed as a lightweight M12 HACKZALL® for everyday cutting tasks, while the 2520-20 uses a POWERSTATE™ brushless motor for improved efficiency and durability. The brushless motor works with REDLINK PLUS™ Intelligence to optimize performance, protect against overload, and provide consistent power during demanding applications.

Cutting Power & Performance

Both models deliver up to 3,000 strokes per minute and are built for controlled cutting in tight spaces. However, the 2520-20’s brushless motor and electronic controls help maintain performance during tougher applications, making it a better choice for users who frequently cut through more demanding materials.

Battery Runtime

Both saws are compatible with Milwaukee M12™ batteries, allowing users to choose from a wide range of battery packs. The 2520-20’s FUEL™ system is designed for improved efficiency, helping users get more work from each charge compared with traditional brushed motor designs.

Tool Lifespan & Durability

The 2520-20 provides added durability with its POWERSTATE™ brushless motor, which eliminates wearable brush components and runs cooler during operation. Combined with REDLINK PLUS™ Intelligence, it helps protect the tool during heavy use. The 2420-20 remains a reliable option for lighter cutting needs and occasional projects.

Milwaukee® 2420-20 vs 2520-20 HACKZALL® Key Specifications Comparison

Feature

Milwaukee® 2420-20 M12™ HACKZALL®

Milwaukee® 2520-20 M12 FUEL™ HACKZALL®

Motor Type

Standard motor

POWERSTATE™ Brushless Motor

Strokes Per Minute

Up to 3,000 SPM

Up to 3,000 SPM

Stroke Length

1/2 inch

5/8 inch

Weight

2.6 lbs

3.2 lbs (without battery)

Length

11 inches

11 inches

Battery Platform

Milwaukee M12™

Milwaukee M12™

Key Features

Variable speed trigger, QUIK-LOK™ blade clamp, battery fuel gauge

REDLINK PLUS™ Intelligence, reduced vibration, enhanced durability

Best For

Everyday cutting tasks and DIY projects

Frequent use and demanding cutting applications

Price

$62.99 (MSRP $119.00)

Around $159.00

Find Milwaukee® M12™ HACKZALL® Tools at GenuineTools

Choosing between the Milwaukee® 2420-20 and 2520-20 depends on your cutting needs. The 2420-20 is a practical choice for light-duty tasks and everyday projects, while the 2520-20 M12 FUEL™ offers upgraded performance for users who need more consistent power and durability.

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GenuineTools offers new, factory-sealed Milwaukee® tools and accessories for DIYers, professionals, and bulk buyers looking for quality equipment.

Once you know which model fits your work, GenuineTools makes it easier to find new, factory-sealed Milwaukee® tools and accessories at competitive pricing. With a wide selection of professional tools, fast order handling, and straightforward returns, GenuineTools helps DIYers, tradespeople, and bulk buyers to shop with confidence.

Frequently Asked Questions (FAQs)

Is the Milwaukee 2520-20 worth the extra cost over the 2420-20?

Yes, the 2520-20 is worth the added investment for users who rely on their saw regularly. Its upgraded FUEL™ platform provides improved efficiency, durability, and consistent performance. For occasional DIY tasks and lighter cutting needs, the 2420-20 remains a practical and budget-friendly choice.

Can the Milwaukee 2420-20 and 2520-20 use the same blades?

Yes, both the 2420-20 and 2520-20 accept standard reciprocating saw blades, including Milwaukee® HACKZALL® and SAWZALL® style blades. This allows users to select blades based on the material and type of cut they need.

What batteries are compatible with the Milwaukee 2420-20 and 2520-20?

Both saws work with Milwaukee M12™ battery packs, allowing users to use the same batteries across their M12™ tool collection. Choosing a higher-capacity battery can help extend runtime during longer cutting sessions.

What is the stroke length on the Milwaukee 2520-20?

The Milwaukee 2520-20 has a 5/8-inch stroke length, slightly longer than the 2420-20's 1/2-inch stroke, which helps balance cutting performance and control. It is built for handling common materials while keeping the tool easy to maneuver in tight spaces and overhead applications.

What should you consider before choosing between the Milwaukee® 2420-20 and 2520-20?

Before choosing a HACKZALL® model, consider how often you plan to use the saw and the type of cutting tasks you handle. GenuineTools offers new, factory-sealed Milwaukee® tools and accessories, helping users compare options and find the right fit based on their project needs and budget.

 

*Note: Pricing and/or product availability mentioned in this post are subject to change. Please check the GenuineTools website for current pricing and stock information before making a purchase.